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Auto No Plug Detection Machine

Specification of the Equipment:

Machine’s Basics:

Machine Name Auto No Plug Detection Machine
Production Speed Per Hour 2400 to 3000 Bottles per Hour
Plug Sensing Unit Sensor Based
Machine Motion Linear Motion
Suitable for Products PET, Glass, HDPE, Aluminium Bottles.
Application To sense absence or presence of Inner Plugs.
Production Efficiency 95%
Rejection Ratio During Production 1%
Bottle Stoppering Pneumatic Based.
Filling Volume Accuracy +/- 0.50 %

Machine’s Material of Construction

Machine Main Base Frame S.S. 304 Pipe
Machine Coverings Complete in S.S. 304
Product Contact Parts S.S. 304
Non-Contact Parts S.S / M.S / Aluminium / Teflon (Whichever is applicable)
Conveyor Slat S.S. 304 Slat with Nylon Strips on Side
Conveyor Shafts M.S with Hard Chrome or Zinc Plating
Conveyor Sprockets M.S or Nylon
Bearings SKF / NTN
Plating (Wherever Applicable) ENP / Zinc / Hard Chrome / Blackening
Guide Brackets Moldex Make – Plastic
Guide Rod & Pin S.S. 304
Working Height 850 mm +/- 50 mm
Conveyor Length 6 Feet to 8 Feet Depending upon the product
Machine Weight Approx 250 Kgs
Machine Dimension Approx. 8 (L) x 4 (W) x 7 (H) – in Feet

Machine’s Electronics & Pneumatics Components

Conveyor Motor Make 0.5 H.P Hindustan
Conveyor Gear Box Make Shacon / Bonfigloli
Conveyor VFD Make 0.5 H.P Delta / Siemens
Product Sensor LEUZE
Electrical Wiring Ferule Numbering on all the wires with Proper Markings
Electrical Components ABB / L&T / Siemens Make
Pneumatics FESTO / JANATICS
Control Panel Standard Push Button Control Panel
Control Panel Standard Push Button Control Panel
Touch Screen HMI + PLC (Optional) Delta / Siemens

Machine’s Power & Air Consumption Requirement

Power Consumption 1.5 H. P / 230 V.AC
Phase Single Phase
Compressed Air Required 2 H.P Compressor

Machine’s Servicing & Maintenance

Maintenance of Machine Weekly Oiling & Greasing is Required for smooth functioning of Machine
Machine Cleaning Advisable to clean machine regularly for smooth functioning of Machine

Optional Accessories (If Required by Customer at Extra Cost)

  •  Touch Screen HMI + PLC
  •  Flame Proof Control Panel & Motor
  •  Polycarbonate Enclosure in S.S. Frames with Safety Interlocks.

Machine’s Utility Requirement (Customer need to Arrange)

  •  Air Compressor for Compressed Air (If Required)
  •  Voltage Stabilizer to control power fluctuation
  •  Main Electrical Power Input till Machine
  •  Well Trained Operator for Operating the Machine
  •  Un-Skilled Helper to help the Operator.