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Automatic Ten Head Gravity Filling Machine

Specification of the Equipment:

Machine’s Basics:

Machine Name Automatic 40 Head Filling & 10 Head Capping - Monoblock Machine
Production Speed Per Hour 9600 to 10800 Bottles per Hour for 200 ml
Number of Filling Heads 40 Heads
Number of Capping Head 10 Heads
Working Direction Left to Right
Filling System Rotary Gravity Filling
Capping System ROPP Capping
Suitable for Products Flowing Liquids
Suitable for Packing Material Glass Bottles & HDPE Bottles.
Volume Capacity 200 ml to 1000 ml
Volume Adjustment Pre-Set Recipe in HMI / Manual Calibration.
Suck Back System Drip Free Nozzle with Pneumatic Cylinder
Filling Volume Accuracy +/- 1 %
Working Height 850 +/- 100 mm
Machine Weight Approx. 1600 Kgs

Machine’s Material of Construction

Machine Main Base Frame M.S. Beam
Machine Coverings Complete in S.S. 304
Product Contact Parts S.S. 304
Non-Contact Parts S.S / M.S / Aluminium / Teflon (Whichever is applicable)
Conveyor S.S. 304 Slat Chain.
Conveyor Guide S.S. 304 with Plastic Knob
Bearings SKF / NTN
Plating (Wherever Applicable) ENP / Zinc / Hard Chrome / Blackening
Bottle Centering Cups (If Required) Teflon or Nylon
Hopper Polycarbonate or Toughened Glass
In-Feed Warm UHMW / Nylon
Star Wheel with Guide UHMW

Machine’s Electronics & Pneumatics Components

PLC + HMI Delta or Siemens Make
Conveyor Motor Make Hindustan
Conveyor Gear Box Make Bonfigloli
VFD Make Delta / Siemens
Vacuum Pump Indovac Make
Electrical Wiring Ferule Numbering on all the wires with Proper Markings
Electrical Components ABB / L&T / Siemens Make
Product Sensor / Door Sensors LEUZE
Operating Panel Touch Screen HMI
Pneumatics FESTO
Air Pipes Janatics
Wires & Cables Polycab

Machine’s Power & Air Consumption Requirement

Power Consumption 5 H. P / 230 V.AC
Phase Three Phase
Compressed Air Required 7.5 H. P

Machine’s Servicing & Maintenance

Maintenance of Machine Weekly Oiling & Greasing is Required for smooth functioning of Machine
Machine Cleaning Advisable to clean machine regularly Weekly (In case of Sticky & Colour Base Products, clean machine daily) for smooth functioning of Machine

Optional Accessories (If Required by Customer at Extra Cost)

  •  Flame Proof Motor & Control Panel
  •  Polycarbonate Enclosure in S.S. Frame.

Machine’s Utility Requirement (Customer need to Arrange)

  •  Voltage Stabilizer to control power fluctuation
  •  Main Electrical Power Input till Machine
  •  Well Trained Operator for Operating the Machine
  •  Un-Skilled Helper to help the Operator.