Specification of the Equipment:

Machine’s Basics:

Machine Name	Automatic Four Head Hopper Piston Filling Machine – Servo or Pneumatic
Production Speed Per Hour	2400 to 2800 Bottles per Hour for 100 ml / 100 Grams
Number of Filling Heads	4 Heads
Working Direction	Left to Right
Filling System	Piston Type / Force Type – Servo Based or Pneumatic Based
Suitable for Products	Free Flowing Liquids / Viscous Liquids
Suitable for Packing Material	HDPE / PET / GLASS / METAL TIN / Aluminium Bottles
Volume Capacity	100 ml to 1000 ml
Volume Adjustment	Pre-Set Recipe in HMI / Manual Calibration.
Suck Back System	Drip Free Nozzle with Pneumatic Cylinder
Filling Volume Accuracy	+/- 0.50 %
Working Height	850 +/- 100 mm
Machine Weight	Approx. 700 Kgs
Machine Dimension	Approx. - 8 (L) x 3 (W) x 5 (H) – in Feet
No Bottle – No Filling	Sensor Based
Bottle Stopper	Pneumatic Based
Drip Tray	Pneumatic Based
Hopper Capacity	150 to 250 Liters.

Machine’s Material of Construction

Machine Main Base Frame	S.S. 304 Pipe
Machine Coverings	Complete in S.S. 304
Product Contact Parts	S.S. 304
Non-Contact Parts	S.S / M.S / Aluminium / Teflon (Whichever is applicable)
Conveyor	S.S. 304 Slat Chain.
Conveyor Guide	S.S. 304 with Plastic Knob
Bearings	SKF / NTN
Plating (Wherever Applicable)	ENP / Zinc / Hard Chrome / Blackening
Diving System	Pneumatic Based or Motorized
Material Collection Tray	S.S. 304
Bottle Centering Cups (If Required)	Teflon or Nylon
Hopper	S.S. 304
Drip Tray	S.S. 304
Enclosure	Polycarbonate or Toughened Glass

Machine’s Electronics & Pneumatics Components

Servo Motor	Delta or Siemens Make
Servo Driver	Delta or Siemens Make
Servo Gear Box	PMI Make
PLC + HMI	Delta or Siemens Make
Conveyor Motor Make	Hindustan
Conveyor Gear Box Make	Bonfigloli
VFD Make	Delta / Siemens
Electrical Wiring	Ferule Numbering on all the wires with Proper Markings
Electrical Components	ABB / L&T / Siemens Make
Product Sensor / Door Sensors	LEUZE
Operating Panel	Touch Screen HMI
Pneumatics	FESTO
Air Pipes	Janatics
Wires & Cables	Polycab

Machine’s Power & Air Consumption Requirement

Power Consumption	2 H. P / 230 V.AC
Phase	Three Phase
Compressed Air Required	7.5 H. P

Machine’s Servicing & Maintenance

Maintenance of Machine	Weekly Oiling & Greasing is Required for smooth functioning of Machine
Machine Cleaning	Advisable to clean machine regularly Weekly (In case of Sticky & Colour Base Products, clean machine daily) for smooth functioning of Machine

Optional Accessories (If Required by Customer at Extra Cost)

•  Pneumatic Neck Holding System
•  Flame Proof Motor & Control Panel
•  Pre & Post Nitrogen Flushing System
•  Polycarbonate Enclosure in S.S. Frame.
•  Actuator Valve with Pneumatic Fittings
•  Hopper Level Sensor

Machine’s Utility Requirement (Customer need to Arrange)

•  Voltage Stabilizer to control power fluctuation
•  Main Electrical Power Input till Machine
•  Well Trained Operator for Operating the Machine
•  Un-Skilled Helper to help the Operator.