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Product Details

Automatic Four Head Hopper Piston Filling Machine

Specification of the Equipment:

Machine’s Basics:

Machine Name Automatic Four Head Hopper Piston Filling Machine – Servo or Pneumatic
Production Speed Per Hour 2400 to 2800 Bottles per Hour for 100 ml / 100 Grams
Number of Filling Heads 4 Heads
Working Direction Left to Right
Filling System Piston Type / Force Type – Servo Based or Pneumatic Based
Suitable for Products Free Flowing Liquids / Viscous Liquids
Suitable for Packing Material HDPE / PET / GLASS / METAL TIN / Aluminium Bottles
Volume Capacity 100 ml to 1000 ml
Volume Adjustment Pre-Set Recipe in HMI / Manual Calibration.
Suck Back System Drip Free Nozzle with Pneumatic Cylinder
Filling Volume Accuracy +/- 0.50 %
Working Height 850 +/- 100 mm
Machine Weight Approx. 700 Kgs
Machine Dimension Approx. - 8 (L) x 3 (W) x 5 (H) – in Feet
No Bottle – No Filling Sensor Based
Bottle Stopper Pneumatic Based
Drip Tray Pneumatic Based
Hopper Capacity 150 to 250 Liters.

Machine’s Material of Construction

Machine Main Base Frame S.S. 304 Pipe
Machine Coverings Complete in S.S. 304
Product Contact Parts S.S. 304
Non-Contact Parts S.S / M.S / Aluminium / Teflon (Whichever is applicable)
Conveyor S.S. 304 Slat Chain.
Conveyor Guide S.S. 304 with Plastic Knob
Bearings SKF / NTN
Plating (Wherever Applicable) ENP / Zinc / Hard Chrome / Blackening
Diving System Pneumatic Based or Motorized
Material Collection Tray S.S. 304
Bottle Centering Cups (If Required) Teflon or Nylon
Hopper S.S. 304
Drip Tray S.S. 304
Enclosure Polycarbonate or Toughened Glass

Machine’s Electronics & Pneumatics Components

Servo Motor Delta or Siemens Make
Servo Driver Delta or Siemens Make
Conveyor Gear Box Make PMI Make
PLC + HMI Delta or Siemens Make
Conveyor Motor Make Hindustan
Conveyor Gear Box Make Bonfigloli
VFD Make Delta / Siemens
Electrical Wiring Ferule Numbering on all the wires with Proper Markings
Electrical Components ABB / L&T / Siemens Make
Product Sensor / Door Sensors LEUZE
Operating Panel Touch Screen HMI
Pneumatics FESTO
FESTO Janatics
Wires & Cables Polycab

Machine’s Power & Air Consumption Requirement

Power Consumption 2 H. P / 230 V.AC
Phase Three Phase
Compressed Air Required 7.5 H. P

Machine’s Servicing & Maintenance

Maintenance of Machine Weekly Oiling & Greasing is Required for smooth functioning of Machine
Machine Cleaning Advisable to clean machine regularly Weekly (In case of Sticky & Colour Base Products, clean machine daily) for smooth functioning of Machine

Optional Accessories (If Required by Customer at Extra Cost)

  •  Pneumatic Neck Holding System
  •  Flame Proof Motor & Control Panel
  •  Pre & Post Nitrogen Flushing System
  •  Polycarbonate Enclosure in S.S. Frame.
  •  Actuator Valve with Pneumatic Fittings
  •  Hopper Level Sensor
  •  Jacketed Hopper with Motorized Stirrer

Machine’s Utility Requirement (Customer need to Arrange)

  •  Voltage Stabilizer to control power fluctuation
  •  Main Electrical Power Input till Machine
  •  Well Trained Operator for Operating the Machine
  •  Un-Skilled Helper to help the Operator.