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Automatic Four Head Screw Capping Machines

Specification of the Equipment:

Machine’s Basics:

Machine Name Automatic Four Head Screw Capping Machines
Number of Capping Heads 4 Capping Head.
Production Speed Per Hour 3000 to 3600 Bottles per Hour (Speed Depends up on the size of caps & bottles).
Capping Unit Magnetic Screw Capping Head with Mechanical Torque Adjustment
Caps Feeding Vibratory Bowl Feeder
Cap Placement Either Neck & Place or Pick & Place.
Machine Motion Rotary Motion
Suitable for Products HDPE Screw Caps, Flip Top Caps, CTC Caps, CRC Caps, Etc..
Application To Tight & Seal the Caps on Bottles
Production Efficiency 95%
Rejection Ratio During Production 1%

Machine’s Material of Construction

Machine Main Base Frame M.S. Powder Coated with S.S. Cladding.
Machine Coverings Complete in S.S. 304
Product Contact Parts S.S. 304
Non-Contact Parts S.S / M.S / Aluminium / Teflon (Whichever is applicable)
Conveyor Slat S.S. 304 Slat with Nylon Strips on Side
Conveyor Shafts M.S with Hard Chrome or Zinc Plating
Conveyor Sprockets M.S or Nylon
Bearings SKF / NTN
Plating (Wherever Applicable) ENP / Zinc / Hard Chrome / Blackening
Capping Unit S.S.304
Vibratory Bowl Feeder M.S Cladded in S.S 304
Vibrator Stand M.S with ENP Plating
Shute S.S. 304
Star Wheel with Back Guide 12 mm thick UHMW / Nylon
Guide Brackets Moldex Make – Plastic
Guide Rod & Pin S.S. 304
Capping Head Pillar M.S with ENP / Hard Chrome
Working Height 850 mm +/- 50 mm
Machine Weight Approx 250 Kgs
Machine Dimension Approx 8 (L) x 6 (W) x 8 (H) – in Feet
Change Parts Required in case of change in Cap Size & Bottle Size

Machine’s Electronics & Pneumatics Components

Conveyor Motor Make 1 H.P Hindustan
Conveyor Gear Box Make Bonfigloli
Conveyor VFD Make 1 H.P Delta / Siemens
Capping Head Motor Make 1 H.P Hindustan
Capping Head Gear Box Make Bonfigloli
Capping Head VFD Make 1 H.P Delta / Siemens
Product Sensor LEUZE
Electrical Wiring Ferule Numbering on all the wires with Proper Markings
Electrical Components ABB / L&T / Siemens Make
Pneumatics (If Applicable) FESTO / JANATICS
Control Panel Standard Push Button Control Panel
Touch Screen HMI + PLC (Optional) Delta / Siemens

Machine’s Power & Air Consumption Requirement

Power Consumption 2 H. P / 230 V.AC
Phase Three Phase
Compressed Air Required 2 H.P Compressor

Machine’s Servicing & Maintenance

Maintenance of Machine Weekly Oiling & Greasing is Required for smooth functioning of Machine
Machine Cleaning Advisable to clean machine regularly for smooth functioning of Machine

Optional Accessories (If Required by Customer at Extra Cost)

  •  Touch Screen HMI + PLC
  •  Flame Proof Control Panel & Motor
  •  Polycarbonate Enclosure in S.S. Frames with Safety Interlocks.
  •  Cap Elevator.

Machine’s Utility Requirement (Customer need to Arrange)

  •  Air Compressor for Compressed Air (If Required)
  •  Voltage Stabilizer to control power fluctuation
  •  Main Electrical Power Input till Machine
  •  Well Trained Operator for Operating the Machine
  •  Un-Skilled Helper to help the Operator.