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Automatic Reel to Reel Foil Sealing Machine

Specification of the Equipment:

Machine’s Basics:

Machine Name Automatic Reel to Reel Foil Sealing Machine
Production Speed Per Hour 1800 to 2400 Product Per Hour (Speed Depends up on the size of Product & Foil)
Pressing Unit Heater Based Foil Sealing Unit
Foil Feeding Servo Based Reel to Reel Foil Winding System
Machine Motion Rotary Motion - Indexer Based
Suitable for Products HDPE, PET, Canister, etc.
Application To Cut Foil & Seal the Foil with Heating Element.
Production Efficiency 95%
Rejection Ratio During Production 1%
Speed Synchronization of Star Wheel Individual VFD
Working Height 850 mm +/- 50 mm

Machine’s Material of Construction

Machine Main Base Frame S.S. Pipes
Machine Coverings Complete in S.S. 304
Product Contact Parts S.S. 304
Non-Contact Parts S.S / M.S / Aluminium / Teflon (Whichever is applicable)
Conveyor Slat S.S. 304 Slat with Nylon Strips on Side
Conveyor Shafts M.S with Hard Chrome or Zinc Plating
Conveyor Sprockets M.S or Nylon
Bearings SKF / NTN
Plating (Wherever Applicable) ENP / Zinc / Hard Chrome / Blackening
Guide Brackets Moldex Make – Plastic
Guide Rod & Pin S.S. 304
Conveyor Length 5 Feet to 6 Feet Depending upon the product
Machine Weight Approx 250 Kgs
Machine Dimension Approx 6 (L) x 4 (W) x 7 (H) – in Feet
Change Parts Required in case of change in Product & Foil Size.

Machine’s Electronics & Pneumatics Components

Indexer Orbital
Conveyor Motor Make 0.5 H.P Hindustan
Conveyor Gear Box Make Shacon / Bonfigloli
Conveyor VFD Make 0.5 H.P Delta / Siemens
Foil Winding Servo Motor Siemens / Delta Make
Product Sensor LEUZE
Electrical Wiring Ferule Numbering on all the wires with Proper Markings
Electrical Components ABB / L&T / Siemens Make
Pneumatics (If Applicable) FESTO / JANATICS
Control Panel Standard Push Button Control Panel
Touch Screen HMI + PLC (Optional) Delta / Siemens

Machine’s Power & Air Consumption Requirement

Power Consumption 1.5 H. P / 230 V.AC
Phase Single Phase
Compressed Air Required 2 H.P Compressor

Machine’s Servicing & Maintenance

Maintenance of Machine Weekly Oiling & Greasing is Required for smooth functioning of Machine
Machine Cleaning Advisable to clean machine regularly for smooth functioning of Machine

Optional Accessories (If Required by Customer at Extra Cost)

  •  Flame Proof Control Panel & Motor
  •  Polycarbonate Enclosure in S.S. Frames with Safety Interlocks.

Machine’s Utility Requirement (Customer need to Arrange)

  •  Air Compressor for Compressed Air (If Required)
  •  Voltage Stabilizer to control power fluctuation
  •  Main Electrical Power Input till Machine
  •  Well Trained Operator for Operating the Machine
  •  Un-Skilled Helper to help the Operator.